Inline SMT Stencil Printer X5

Inline SMT Stencil Printer X5

Specifications:

Inline SMT Stencil Printer X5

1.X5 dedicated adjustment platform

X5 special high-rigidity UVW module drive mechanism and inverted triangle Z-axis lifting mechanism effectively improve the stability of platform adjustment, realize ultra-fine transmission under micro-motion adjustment, and make the machine meet the requirements of higher precision printing. The platform height is automatically calibrated according to the PCB thickness setting, intelligent and fast, simple and reliable in structure; software adjustable pressure, elastic side pressure, edge locking and substrate compression. Adopt X5 special mathematical operation model, repeat accuracy ±10.0 microns@6 σ, Cp ≥ 2.0.

2. Programmable floating self-adjusting linear motor drives the printing head

Intelligent programmable settings, two independent direct-connected motor-driven scrapers, built-in precise pressure control system. , No need to take into account the change of squeegee blade type, length, weight or thickness. Programmable to achieve flexible printing process; designed for the different pressure of the front and rear squeegee and the stability of lifting, prevent the leakage of solder paste and the blade has a certain flexibility The clamping design of the squeegee, the pressure of the squeegee, the lifting speed, the printing speed, and the printing range are all software adjustable, and a variety of demolding methods are provided for customers to adapt to PCB boards with different tinning requirements, providing customers with a good printing Control platform.

3. Cleaning system

The new type of wiping system guarantees full contact with the steel mesh; three cleaning methods: dry, wet, and vacuum, and can be freely combined; soft and wear-resistant rubber wipers, clean thoroughly, easy to disassemble, and the length of the wiper is universal.

4. Highly adaptable steel mesh frame clamping system

Realize the printing of screen frames of various sizes, and can realize the rapid change of models in the production process; Y-direction automatic positioning.

5. Electronic control system

The use of self-developed modular integrated circuits is safe and easy to maintain; the industry's advanced industrial control system can be used to modify the parameters of the machine during the movement.

6. Image and light path system

New light path system—two ring lights and coaxial lights up and down, equipped with stepless brightness adjustment function, making various types

Mark points can be well recognized (including uneven Mark points), suitable for various types of PCBs with different colors, such as tin plating, copper plating, gold plating, tin spraying, and FPC. Four-way light source is adjustable, telecentric lens, stencil and PCB board are simultaneously illuminated up and down.

7. Simple and easy-to-use graphical Chinese/English operation interface

Use windows7 operating system and independently developed graphical man-machine interface: especially for the navigation effect of program files, which is convenient for all operators to quickly familiarize themselves with the operation; menu-style Chinese/English switching, operation log, fault record/fault self-diagnosis/fault analysis Reminder/light alarm and other functions make the operation simple and convenient.

8. 2D solder paste printing quality inspection and SPC analysis

The 2D function can quickly detect printing defects such as offset, less tin, missing printing, and even tin, and the detection points can be increased arbitrarily;

The SPC software can analyze the CPK index of the machine through the samples collected by the machine to ensure the printing quality.

X5 Specifications
PCB Parameter
Max PCB (X x Y)	450mm x 350mm
Min PCB(Y x X)	50mm x 50mm
PCB Thickness	0.4mm~6mm
Warpage	Max. PCB diagonal 1%
Max PCB weight	3Kg
PCB adge clearance	Up to 3 mm
Max bottom clearance	20mm
Conveyor Speed	1500mm/S(Max)
Conveyor height	900±40mm
Conveyor direction	L – R、R – L、L – L、R – R
Conveyor Method	One Rail
PCB Clamping Method	Programmable elastic side clamp + automatic adjustment of board thickness + edge locking substrate compression (options: 1, bottom overall suction cavity vacuum; 2, bottom multiple(Point partial vacuum)
PCB Support Method	Magnetic thimble + contour block (option one, vacuum chamber; option two, dedicated workpiece fixture)
Printing Parameter
Printing head	Suspended intelligent printing head (two independent direct-coupled motors)
Frame size	470mm x 370mm~737 mm x 737 mm
Max Printing area(XxY)	450mm x 350mm
Squeegee type	Steel squeegee/rubber squeegee (angle 45°/55°/60° according to printing process matching selection)
Scraper length	300mm（Option 200mm~500mm ）
Scraper height	65±1mm
Scraper thickness	0.25mm Diamond-like carbon
Printing Method	Single or double squeegee printing
Demold length	0.02 mm to 12 mm
Printing Speed	0 ~ 200 mm/S
Printing Pressure	0.5kg to 10Kg
Printing Stroke	±200 mm(from center)
Camera Parameter
View Field (FOV)	8mm x 6mm
Platform Adjustment range	X:±5.0mm,Y:±7.0mm,θ:±2.0°
Datum point type	Standard shape reference point (see SMEMA standard), pad/hole
Camera System	Separate camera, up/down separate imaging vision system, geometric matching positioning
Performance parameter
Repetitive accuracy of image calibration	±10.0 um @6 σ，Cp or more than 2.0
Printing repeatability	±20.0 um @6 σ，Cp or more than 2.0
Cycle time	Less than 7s（not including printing）
Changeover time	Less than 5mins
Equipment
Power	AC220V±10%,50/60HZ,15A
Compressed Air	4~6Kg/cm2, 10.0 diameter pipe
Operation system	Windows 7
Machine size	L（1152mm）x W（1415mm）x H（1540mm）
Machine weight	1000Kg

Keywords:

JUKI RS-1R Pick and Place Machine, JUKI RX-7R Pick and Place Machine, JUKI RX-8 Pick and Place Machine, JUKI RS-1R SMT Assembly Line, JUKI RX-7R SMT Assembly Line, JUKI RX-8 SMT Assembly Line.

We provide JUKI SMT assembly line solutions, including JUKI Assembly Line Equipments ,  JUKI products,  JUKI Pick and Place Machine Machine,  JUKI SMT Stencil Printer,  JUKI Assembly Line,  JUKI SMT Reflow Oven;  JUKI SMT Inspection Machine;  JUKI SMT Spare Parts;  SMT Equipment;  JUKI SMT Peripheral Equipment;  any kind SMT equipments you may need, please contact us for more information: wechat whatsapp:+8613691605420, Email: tommy@flason-smt.com
1) This is the first time I use this kind of machine, is it easy to operate?
There is English manual or guide video that show you how to use machine.
If you still have any question, please contact us by e-mail/skype/phone/wechat online service.
2) If machine have any problem after I receive it, how can I do ?
Free parts send to you in machine warranty period.
If the part is less than 0.5KG, we pay the postage.
If it exceeds 0.5KG, you need to pay the postage.
3) MOQ ?
1 set machine, mixed order is also welcomed.
4) How can I buy this machine from you? ( Very easy and flexible !)
A. Consult us about this product on line or by e-mail.
B. Negotiate and confirm the final price , shipping , payment methods and other terms.
C. Send you the proforma invoice and confirm your order.
D. Make the payment according to the method put on proforma invoice.
E. We prepare for your order in terms of the proforma invoice after confirming your full payment And 100% quality check before shipping.
F.Send your order by air or by sea.
5)Why choose us ?
A. We have customer world wide, you can check our credit service with them !
B. Free Online installation, traning, programming and technical support !
C. One stop full Through Hole Assembly Line Equipments Solutions !