Semi automatic SMT Production Line

Semi automatic SMT Production Line

Specifications:

Semi automatic SMT Production Line

this is an good solutions for startup SMT company to produce small throughput PCB. this semi automatic assembly line with a semi auto solder paste printer, a pick and place macine and a reflow oven.

1.semi auto solder paste printer.

Main Features of SMT Stencil Printer Machine:

1.Using precision guide rail and the import motor to drive the blade seat conversion, printing, and high accuracy.

2.Printing scraper can rotate 45 degrees fixed up, easy printing stencil and squeegee cleaning and replacement.

3.Block can be adjusted before and after the blade, to choose the right printing position.

4.Combined with a fixed groove printing platen and PIN, easy installation and adjustment, for single, double sided printing.

5.School Edition way to move a steel mesh, combined with printed (PCB), X, Y, Z. Convenient fine adjustment.

6.Can be set to one-way and two-way, a variety of printing methods.

7.With the automatic counting function to facilitate the production of output statistics.

8.Adjustable blade angle, steel blade, rubber scraper are suitable.

9.Touch screen with a screen saver function, the time can be adjusted to protect the touch-screen life.

10.Printing speed display, can be adjusted.

2. JUKI Pick and Place Machine.

The SM451 is a high precision multi-functional placement system equipped with high precision force

control heads.  Based on the SM421 platform it's highly reliable. Linear scale have been

added to the X-Y axis to improve placement accuracy.

Basically, it can be applied to various odd-shaped parts from 01005 fine chips to 57 x 42 mm IC parts,

long connectors, bare chips and PIP insert parts. In addition, it also allows placement of special parts

by providing gripper nozzles and supports the functions for part height adjustment of up to 28 mm,

applicability to POP, lead lift-off check, and rear side reflection recognition.

3. 8 Zones Reflow Ovens.

No.1 The unique advanced long life heating system

1.The heating system adopt the Swedish nickel heater with efficiency and energy-saving. The peak wave length of the radiation power is 4UM with curved surface reflector enhance temperature ramp up speed, improve the thermal efficiency. And the special forced-air circulation system make PCB and the component uniformly heated and eliminate the "shadow effect" efficiently.

2.Using special high temperature resistant protection material in heating preservation structure and cast iron in heating passage.

3. Using imported Taiwan SanYue long shaft high temperature blower motor and W shaped heat duct, critical design for no noise or vibration and convenient for maintenance .

4. Heating zones are structured with porous aluminum air director, hot air is uniformly distributed to the PCB surface. Hood can open completely so as to easily proceed maintenance.

No.2 Stable and reliable conveyor system

1. The conveyor driving system use STK adjustable speed motor imported from Taiwan matched with the 1:150 turbine reducer can running extremely stable, speed range can varies between 0-1500mm/min.

2. Independent roller structure support and mesh belt running smooth and the speed precision is up to ±20 mm/min .

3. Mesh belt: durable and wear-resistant, not easy to deform and long life.

No.3 Stable and reliable electrical control system

1. It adopts imported thermostat control which owns fuzzy logic and PID closed loop control system. It can quick response to the changes in heating condition and ensure efficient heat compensation to achieve required temperature.

2. Using thermocouple imported from Taiwan to every heating zone, it can rapid feedback changes in each temperature zone, real-time monitoring to maintain the temperature in each zone.

3 .Special SSR solid state relay matched with dedicated heat dissipating block prolong the lifetime effectively. No contact output and fuzzy control function by thermostat, can monitoring the changes of environmental temperature and calorific value, applying the heating device by minimum pulse, ensuring the high precision of the temperature control & uniform temperature within zones. The zone length, flow direction, temperature distribution, all these are meet with IPC standards.

4. Powerful heating elements, heat up fast, it’s only need approx. 20 minutes from room temperature to set-point temperature.

5 .Failure diagnosis, visual & audio alarm.

6. Delay shutdown production function, uniform cooling after the shutdown: prevent hard-wares from any thermal damaged.

Keywords:

JUKI RS-1R Pick and Place Machine, JUKI RX-7R Pick and Place Machine, JUKI RX-8 Pick and Place Machine, JUKI RS-1R SMT Assembly Line, JUKI RX-7R SMT Assembly Line, JUKI RX-8 SMT Assembly Line.

We provide JUKI SMT assembly line solutions, including JUKI Assembly Line Equipments ,  JUKI products,  JUKI Pick and Place Machine Machine,  JUKI SMT Stencil Printer,  JUKI Assembly Line,  JUKI SMT Reflow Oven;  JUKI SMT Inspection Machine;  JUKI SMT Spare Parts;  SMT Equipment;  JUKI SMT Peripheral Equipment;  any kind SMT equipments you may need, please contact us for more information: wechat whatsapp:+8613691605420, Email: tommy@flason-smt.com
1) This is the first time I use this kind of machine, is it easy to operate?
There is English manual or guide video that show you how to use machine.
If you still have any question, please contact us by e-mail/skype/phone/wechat online service.
2) If machine have any problem after I receive it, how can I do ?
Free parts send to you in machine warranty period.
If the part is less than 0.5KG, we pay the postage.
If it exceeds 0.5KG, you need to pay the postage.
3) MOQ ?
1 set machine, mixed order is also welcomed.
4) How can I buy this machine from you? ( Very easy and flexible !)
A. Consult us about this product on line or by e-mail.
B. Negotiate and confirm the final price , shipping , payment methods and other terms.
C. Send you the proforma invoice and confirm your order.
D. Make the payment according to the method put on proforma invoice.
E. We prepare for your order in terms of the proforma invoice after confirming your full payment And 100% quality check before shipping.
F.Send your order by air or by sea.
5)Why choose us ?
A. We have customer world wide, you can check our credit service with them !
B. Free Online installation, traning, programming and technical support !
C. One stop full Through Hole Assembly Line Equipments Solutions !