Inline AOI Machine S810

Inline AOI Machine S810

Specifications:

Inline AOI Machine S810

Different models are suitable for the production of multiple quality control positions in the line, including 2D solder paste quality inspection after solder paste printing, component measurement before reflow soldering, PCBA process quality inspection after reflow soldering, and hand-insertion wave soldering inspection

New light source design

The multi-angle multi-angle light source design scheme is used to sample the detailed features of the detected object by different angles of illumination, and the assembly and welding information of the component are accurately obtained, and the defect is effectively eliminated.

Comprehensive application of multiple software detection algorithms

It integrates more than 30 kinds of software detection algorithms, integrates a variety of vector information analysis and calculation, and adopts a tree form program editing architecture. It can define various inspection items according to the detection requirements, and can accurately cope with the poor appearance analysis of various electronic assembly and welding processes.

Visual acquisition system

The vision system is the eye of AOI, and the S810 uses a 5 megapixel industrial camera imported from Germany, which has a very high color reproduction effect.

With high-resolution, high-definition telecentric lens, the product has high recognition accuracy and provides high-definition image output for AOI equipment.

Motion Control System

Multi-axis coordinated control of multiple servo motors using high-performance DSP and large-scale programmable devices with 4-axis motion control card with independent intellectual property rights

central control system

Central server mode, which can collect test information of all machines through the central control server, which is convenient for comprehensive management of production. Only one operator is needed for multiple devices.

Main components of the equipment

Servo control system: All imported servos and motors imported from Japan to ensure high-precision transmission control.

Screw and slide rail: Adopt high-precision ball screw and slide rail imported from Japan.

PLC: Imported from Germany.

Pneumatic control system: imported pneumatic control accessories imported from Japan and Taiwan.

The whole board matches the multi-piece detection function at any position.

Imported industrial camera with high frame rate, combined with industrial telecentric lens, adopts high-speed dynamic image acquisition, can complete hundreds of image information collection tasks per second, combined with the whole board matching algorithm in software, can be used anywhere on the board. Accurate detection of multiple pieces, foreign objects, scratches, etc.

Comprehensive and detailed SPC software

The SPC database can perform detailed analysis of the daily test data for pie analysis, alignment analysis, column analysis, trend analysis, etc.

SPC can feedback the information of the production line in real time, so that engineers and technicians can respond as soon as possible, find the root cause of the problem and solve it as soon as possible.

Inspection Object	Skew / Tombstone / Wrong part / Missing / Overturning / Damaged / Cold joint / insufficient solder / Excess solder
Inspection Component	0201 chip , IC pitch 0.3mm, wave soldering point
Inspection Method	Color image comparison, OCR, IC Short Analysis, Graphics Similarities Analysis, Color Analysis, Gray Analysis
Camera	Color CCD (2M) , Resolution 15um, FOV 24*18mm, Speed :2000 mm2/s
Light Source	RGB cascade multi-angle LED combination lighting, high brightness, 2M pixels tele-centric lens, DOV:8mm

Software & Computer

Inspection capability	120 points/sec ; programming time : 1-1.5 hr/1000 components, NG inspection rate >99% False reject rate : 005 - 3.0% (repeatability <3pcs) , False accept rate <0.01%
Mark Recognition	2 points, support multi-board multi-mark points, support bad mark ; Process speed 0.5sec/pcs
Computer	Dual core 2.7G, DDR II 2.0G, 500G hard disk, 22" wide screen LCD

Mechanical System

PCB Thickness	0.3 - 5.0 (PCB curvature?5mm)
PCB Height	Top: 30mm, Bottom 35mm (can be customized)
Driving Method	AC Servo Motor + ball screw rod + linear guide rail
Motion Speed	Max 700mm/s
PCB Size	510*460mm, Auto-width adjustment
Conveyor Height	900± 20mm
Power	220V/50Hz, 650W,UPS 1000 VA uninterruptible power supply
Compressed Air	Max 0.3MPa
Dimension	1000mm×960mm×1600mm (alarm lamp height not included) ; alarm lamp height: 550mm
Weight	710kg

Keywords:

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We provide JUKI SMT assembly line solutions, including JUKI Assembly Line Equipments ,  JUKI products,  JUKI Pick and Place Machine Machine,  JUKI SMT Stencil Printer,  JUKI Assembly Line,  JUKI SMT Reflow Oven;  JUKI SMT Inspection Machine;  JUKI SMT Spare Parts;  SMT Equipment;  JUKI SMT Peripheral Equipment;  any kind SMT equipments you may need, please contact us for more information: wechat whatsapp:+8613691605420, Email: tommy@flason-smt.com
1) This is the first time I use this kind of machine, is it easy to operate?
There is English manual or guide video that show you how to use machine.
If you still have any question, please contact us by e-mail/skype/phone/wechat online service.
2) If machine have any problem after I receive it, how can I do ?
Free parts send to you in machine warranty period.
If the part is less than 0.5KG, we pay the postage.
If it exceeds 0.5KG, you need to pay the postage.
3) MOQ ?
1 set machine, mixed order is also welcomed.
4) How can I buy this machine from you? ( Very easy and flexible !)
A. Consult us about this product on line or by e-mail.
B. Negotiate and confirm the final price , shipping , payment methods and other terms.
C. Send you the proforma invoice and confirm your order.
D. Make the payment according to the method put on proforma invoice.
E. We prepare for your order in terms of the proforma invoice after confirming your full payment And 100% quality check before shipping.
F.Send your order by air or by sea.
5)Why choose us ?
A. We have customer world wide, you can check our credit service with them !
B. Free Online installation, traning, programming and technical support !
C. One stop full Through Hole Assembly Line Equipments Solutions !